New sustainable fixation for Alveosport: welding replaces tape

Adligenswil, Switzerland, October 2025 - Sekisui Alveo, European manufacturer of high-quality polyolefin foams, announces the launch of a new hot-air welding machine that redefines how Alveosport shockpad lanes are joined beneath artificial turf. Developed in close collaboration with the Swiss engineering partner BAK Technology AG, replacing adhesive tape with a faster, cleaner, and more sustainable fixation method becomes a reality.

 

From kilometres of tape to zero waste

Until now, installing Alveosport shockpads required more than 5 kilometres of adhesive tape for a single full-size football pitch. This can be changed now by welding the lanes directly together with hot air — eliminating foreign materials, simplifying recycling, and reducing on-site waste.

New sustainable fixation for Alveosport: welding replaces tape

Smart configuration

The innovative device with two hot-air blowers is capable of welding over 5 kilometres of Alveosport in less than one day, perfect for large sports fields.

The two hot-air blowers are mounted on a specially designed handheld device that aligns, pulls, and presses adjacent lanes together, producing a strong, homogeneous joint that holds reliably.

 

'With the new welding method, joining Alveosport lanes is faster, cleaner, and more precise than ever before', says Thomas Frey, Application Development Manager at Sekisui Alveo. 'It’s a real game changer on site.'

 

Proven readiness

Internal testing at Sekisui Alveo's Application Service Laboratory (ASL) has confirmed that the new welding solution is fully ready for market introduction, offering clear advantages:

  • Installation speed comparable to adhesive tape
  • Stronger, more uniform joints
  • Easier repairs if needed
  • No risk of joint failure during turf installation

 

Why it makes a difference

  • No foreign materials – easier PE recycling
  • No on-site waste – cleaner, safer working environment
  • Fully electric – sustainable and future-ready
  • Unique in the market – nothing comparable available today

 

Experience Sekisui Alveo's innovation at FSB Cologne

Visitors to FSB 2025 in Cologne are invited to experience the proven performance of Alveosport shockpads for artificial turf systems. At Booth A11 in Hall 10.2, from October 28–31, also the new welding innovation developed in partnership with BAK Technology AG will be presented. The prototype will be on display alongside product samples, and detailed visuals. The Sekisui Alveo team will be available to provide insights and answer questions about how Alveosport can support your next project.

Pubblicato secondo 14.10.2025